Greycon
Strategic Technology Solution · Implementation & Advisory
Plan-Optimize-Execute for Roll-Based & Flat Sheet Manufacturing
Greycon is the global specialist in advanced planning, scheduling, and trim optimization software for flat sheet, coil, paper, plastic film, and metals manufacturing. OpexCG delivers Greycon deployments to mathematically minimize trim waste, optimize slitter setups, and balance production schedules.
Core Technology Capabilities
Enterprise Integration Points
- ERP production orders and coil master data
- Automated surface inspection system (ASIS) defect coordinates
- WMS parent roll and finished pallet inventory
- Shopfloor PLC line speeds and slitter feedback
What Opex Consulting Group Delivers with Greycon
Combining OEM technology excellence with practical shopfloor engineering and business process re-engineering.
X-Trim Math Optimization for Slitters & Cutters
End-to-end configuration, data migration, validation, and change management executed by senior practitioners.
opt-Studio Dynamic Scheduling for Continuous Lines
End-to-end configuration, data migration, validation, and change management executed by senior practitioners.
Greycon.Suite End-to-End Execution for Roll Manufacturers
End-to-end configuration, data migration, validation, and change management executed by senior practitioners.
Block Planning & Order Grouping by Width/Diameter
End-to-end configuration, data migration, validation, and change management executed by senior practitioners.
Reel Tracking & Defect Mapping
End-to-end configuration, data migration, validation, and change management executed by senior practitioners.
Why Enterprise Leaders Choose OpexCG for Greycon
Trim Waste Compression
Direct reduction of paper/film/metal edge trim scrap by 1-3%, translating into millions of dollars in raw material savings.
Fast Slitter Setup Sequencing
Minimize knife changes and pattern switches on converting lines to maximize machine uptime.
Defect-Aware Optimization
Plan cuts around detected roll defects to maintain premium quality grades.
Client Engagements Utilizing Greycon
End-to-End Business Process Re-engineering and 3-Year DX Blueprint
Comprehensive business review across multi-plant flexible packaging plastic film operations serving FMCG market.
Cross-Border Machine Telemetry, OPC-UA & Azure IoT Hub
Gaining real-time operational visibility and machine utilization across mills distributed in five Asian nations.
